// Adapter Parameters inlet_outer_dia = 40; // mm inlet_inner_dia = 35; // mm outlet_inner_start = 30; // mm (tapered from 35) outlet_inner_end = 32.1; // mm total_length = 70; // mm horizontal length after elbow vertical_leg_height = 15; // mm height of the vertical inlet section elbow_radius = 15; // mm radius for the right-angle turn // Wall thickness check: // At outlet end, outer dia needs to be at least 32.1 + 2*3 = 38.1mm. // We will taper from 40mm down to ~38.5mm to ensure >3mm walls everywhere. outlet_outer_start = 40; // mm (at elbow start) outlet_outer_end = 38.5; // mm (at end, ensures ~3.2mm wall thickness) // Function to calculate linear taper diameter function taper_dia(d1, d2, pos, start_pos, end_pos) = let( ratio = clamp((pos - start_pos) / (end_pos - start_pos), 0, 1) ) d1 + (d2 - d1) * ratio; // Module for the vertical inlet leg module vertical_leg() { // Outer cylinder cylinder(h = vertical_leg_height, r = inlet_outer_dia / 2, center = false); // Inner bore (35mm ID) translate([0, 0, 0]) cylinder(h = vertical_leg_height + 1, r = inlet_inner_dia / 2, center = false); } // Module for the horizontal outlet leg module horizontal_leg() { // We build this by combining tapered sections // Section 1: Taper from 35mm ID to 30mm ID (first 10mm) // Outer taper starts at elbow radius and goes slightly down // Let's define outer taper for first 10mm: from ~38mm to ~37.5mm? // Actually, let's keep outer simple: linear taper from 40 to 38.5 over full length. // Inner Bore Construction union() { // Part A: First 10mm - Taper 35 -> 30 for(i = [0:0.5:10]) { let( r_in = taper_dia(inlet_inner_dia/2, outlet_inner_start/2, i, 0, 10) / 2, // Wait, taper_dia returns diameter? No, I defined it as linear interp. // Let's fix the function usage: taper_dia takes diameters. r_in = taper_dia(inlet_inner_dia, outlet_inner_start, i, 0, 10) / 2 ) { translate([i, 0, 0]) cylinder(h = 0.5, r = r_in, center = false); } } // Part B: Middle section (30mm ID constant) from X=10 to X=10 // Actually, the taper ends at 10mm. Then it stays 30mm until where? // "gradually widens over the last 60mm to an opening width of 32.1 mm" // So from X=10 to X=70, it widens. // Part C: Widening section (30 -> 32.1) over 60mm for(i = [10:0.5:70]) { let( r_in = taper_dia(outlet_inner_start, outlet_inner_end, i, 10, 70) / 2 ) { translate([i, 0, 0]) cylinder(h = 0.5, r = r_in, center = false); } } } // Outer Shell Construction union() { for(i = [0:0.5:70]) { let( r_out = taper_dia(outlet_outer_start, outlet_outer_end, i, 0, 70) / 2 ) { translate([i, 0, 0]) cylinder(h = 0.5, r = r_out, center = false); } } } } // Module for the elbow connector module elbow() { // We create a smooth transition using a lofted approach or simple geometry. // A simple way is to use a cylinder rotated 90 degrees and intersected, // but for smooth walls, let's use a custom shape. // Let's model the elbow as a quarter-torus-like shape with variable radii. // Or simpler: Use a cube with rounded edges? No. // Best approach for OpenSCAD without complex CSG: // Create a cylinder along X, then rotate and intersect? // Instead, let's just build the elbow as a separate piece that bridges the two legs. // We'll create a block that covers the corner and then hollow it out. // Outer Elbow Shape: // It connects Z=0 to X=elbow_radius, and Y=0. // Let's use a cylinder of radius elbow_radius, rotated 90 deg around Y? // No, let's just make a custom solid. // Simplest robust method: // 1. Make a cube for the corner. // 2. Subtract cylinders to round it? Too messy. // Let's use the 'hull' or 'minkowski'? No. // Let's stick to basic CSG: // The elbow is essentially a cylinder of radius R_elbow, but with varying cross-section. // To keep it simple and printable, we will model the outer shell as a // quarter-cylinder (radius = elbow_radius + wall_thickness) // and the inner bore as a quarter-cylinder (radius = inner_bore_radius). // However, the walls must be continuous. // Let's define the elbow as: // Outer: A cylinder of radius (elbow_radius + 3mm) rotated 90 deg? // Actually, let's just use a standard elbow geometry: // We will create two cylinders intersecting at 90 degrees. // But we need the inner bore to be smooth. // Approach: // 1. Create outer block: A cube of size [elbow_radius*2, elbow_radius*2, elbow_radius*2] // with rounded corners? // 2. Subtract inner paths. // Let's try a different approach: // The elbow is just the space between X=0..15 and Z=0..15. // We will define the outer boundary as a cylinder of radius R_outer_elbow // centered at (elbow_radius, 0, elbow_radius)? No. // Let's use the 'cylinder' module to create the elbow walls. // Imagine a pipe bent at 90 degrees. The centerline is an arc. // But we want a sharp right angle? "makes a right turn" usually means 90 deg corner, // but for fluid flow and printing, a filleted corner is better. // The prompt says "makes a right turn", I'll assume a 90-degree corner with a small radius fillet. // Let's model the elbow as: // Outer: A cylinder of radius R_outer = elbow_radius + wall_thickness, // but only the quarter section? // No, let's just build it from basic shapes. // We'll create a block that covers the corner [0..elbow_radius, 0..elbow_radius, 0..elbow_radius] // Then subtract the inner voids. // Inner Void: // - Vertical leg continues up to Z=vertical_leg_height? No, elbow is at Z=0. // - The vertical leg ends at Z=0. // - The horizontal leg starts at X=0. // - The elbow connects them. // Let's define the inner void of the elbow as: // A cylinder along Z, radius = inlet_inner_dia/2, but truncated? // And a cylinder along X, radius = outlet_inner_start/2? // This would create a sharp internal corner which is bad for flow and printing. // Better: Use a 'loft' or 'hull' of circles? OpenSCAD doesn't have loft. // Alternative: Use the 'cylinder' with a rotated difference? // Let's go with a simple filleted corner using Minkowski sum? // No, let's just use a cylinder for the elbow that is rotated 45 degrees? // No, it's a 90 degree turn. // I will model the elbow as a quarter-torus segment. // Outer Radius: R_out = elbow_radius + wall_thickness (approx 3mm) -> ~18mm // Inner Radius: R_in = elbow_radius - wall_thickness? // Wait, the inner bore diameter is 35mm. So inner radius is 17.5mm. // If the centerline of the pipe has radius R_center, then: // Inner surface radius = R_center - (ID/2) // Outer surface radius = R_center + (OD/2) // Let's assume the centerline of the elbow has a radius of 15mm. // Then Inner Radius = 15 - 17.5 = -2.5? That doesn't work. The pipe is too wide for a tight elbow. // Since the ID is 35mm, the minimum elbow radius (centerline) must be > 17.5mm. // Let's set Elbow Centerline Radius = 20mm. // Then Inner Radius of elbow = 20 - 17.5 = 2.5mm. // Outer Radius of elbow = 20 + 20 = 40mm (since OD is 40). // So, we can model the elbow as a torus segment! let( R_center = 20, // Centerline radius of the elbow R_inner = R_center - inlet_inner_dia/2, // 2.5mm R_outer = R_center + outlet_outer_start/2 // 20 + 20 = 40mm ) { // Create a full torus and cut it to 90 degrees rotate([0, 0, 0]) intersection() { // Torus outer shape cylinder(h = R_outer*2, r = R_outer, center = true); rotate([90, 0, 0]) cylinder(h = R_outer*2, r = R_outer, center = true); // This creates a block. We need to hollow it out. } } } // Let's restart the elbow modeling with a cleaner approach. // We will model the entire adapter as one piece using difference(). module full_adapter() { union() { // 1. Vertical Leg (Outer) translate([0, 0, 0]) cylinder(h = vertical_leg_height, r = inlet_outer_dia/2, center = false); // 2. Horizontal Leg (Outer) translate([0, 0, 0]) rotate([0, 90, 0]) // Rotate to lie along X? No, let's keep it aligned. // My horizontal_leg module builds along X. horizontal_leg(); // 3. Elbow (Outer) // We need to bridge the gap between Z=vertical_leg_height and X=0. // Actually, the vertical leg goes from Z=0 to Z=15. // The horizontal leg starts at X=0, Z=0? // Let's adjust coordinates: // Vertical Leg: Z from 0 to 15. // Horizontal Leg: X from 0 to 70, Z=0. // Elbow connects (X=0, Z=15) to (X=15, Z=0)? // No, a right angle turn usually means the pipe bends at a corner. // Let's redefine coordinates for clarity: // Inlet: Vertical, pointing UP. Base at Z=0. Top at Z=vertical_leg_height. // Outlet: Horizontal, pointing RIGHT. Start at X=0, Z=vertical_leg_height? // No, standard elbow: // Pipe comes up, turns right. The centerline goes Up, then Right. // Let's place the corner at (0, 0, vertical_leg_height). // Vertical Leg: Cylinder from Z=0 to Z=vertical_leg_height. // Horizontal Leg: Cylinder from X=0 to X=70, at Z=vertical_leg_height. // Elbow: Connects them. // But the prompt says "goes up a few mm then makes a right turn". // This implies the vertical part is short. // Let's stick to: // Vertical Leg: Z: 0 -> 15. Center (0,0). // Horizontal Leg: X: 0 -> 70. Center (0,0) in XZ plane? // Let's put the horizontal leg at Z=0, but shifted? // Actually, let's just build it with the elbow at the origin for simplicity. // Vertical Leg: Up from Origin. // Horizontal Leg: Right from Origin. // Elbow: The corner. // I already built vertical_leg and horizontal_leg assuming they start at 0. // But they don't connect properly. // Let's rebuild the geometry with a unified coordinate system. } } // Final Clean Implementation module adapter() { union() { // --- OUTER SHAPE --- // 1. Vertical Inlet Leg (Outer) translate([0, 0, 0]) cylinder(h = vertical_leg_height, r = inlet_outer_dia/2, center = false); // 2. Horizontal Outlet Leg (Outer) // Starts at X=elbow_radius, Z=0? No, let's put the elbow at the origin. // Let's define the elbow as a quarter-torus centered at (0,0,0). // Vertical leg goes UP from Z=0. // Horizontal leg goes RIGHT from X=0. // Outer Elbow: Quarter Torus let( R_center_outer = 20, // Centerline radius R_tube_outer = inlet_outer_dia/2 // 20mm ) { rotate([0, 0, 0]) intersection() { // Outer boundary of the elbow cylinder(h = (R_center_outer + R_tube_outer)*2, r = R_center_outer + R_tube_outer, center = true); rotate([90, 0, 0]) cylinder(h = (R_center_outer + R_tube_outer)*2, r = R_center_outer + R_tube_outer, center = true); } } // Horizontal Leg Outer translate([elbow_radius + inlet_outer_dia/2, 0, 0]) cylinder(h = total_length - (elbow_radius + inlet_outer_dia/2), r = outlet_outer_start/2, center = false); // Wait, the horizontal leg starts after the elbow. // The elbow ends at X=elbow_radius? No, the centerline of the elbow is an arc. // The end of the elbow (horizontal part) is at X = R_center_outer + R_tube_outer? // Let's simplify: // The horizontal leg starts at X=0, but we already have the elbow covering the corner. // We need to extend the horizontal leg from the end of the elbow. // Let's adjust: // Vertical Leg: Z: 0 -> vertical_leg_height // Horizontal Leg: X: 0 -> total_length, at Z=vertical_leg_height? No. // Let's use a simpler coordinate system: // Origin is the center of the elbow's inner corner? // I will provide the code based on this logic: // 1. Vertical Cylinder (Up) // 2. Horizontal Cylinder (Right) // 3. Elbow Block connecting them, with proper internal tapering. // To make it printable and simple, I'll use a 'difference' approach with basic shapes. } } // REVISED FINAL CODE STRUCTURE // Coordinates: // Vertical Leg: Z from 0 to vertical_leg_height (15mm). Center (0,0). // Horizontal Leg: X from elbow_radius to total_length + elbow_radius? // Let's set Elbow Radius = 20mm. // The horizontal leg starts at X=20, Z=0? No, the pipe turns. // Let's place the elbow such that: // Vertical leg ends at Z=15. // Horizontal leg starts at X=0, Z=15? // No, a 90-degree turn means the horizontal leg is at a different height or offset. // Standard Elbow Geometry: // Centerline: Arc from (0,0,15) to (20,0,15)? No. // Let's assume the pipe lies in the XZ plane. // Vertical Leg: Z-axis. // Horizontal Leg: X-axis. // They meet at a corner. // I will model it as: // 1. Vertical Cylinder (Outer): Z:0..15, R=20 // 2. Horizontal Cylinder (Outer): X:0..70, Z=15? No, that's a T-junction. // 3. Elbow: Connects them. // Let's go with the Torus approach for the elbow, and extend cylinders from there. // Outer Shell Construction union() { // Vertical Leg translate([0, 0, 0]) cylinder(h = vertical_leg_height, r = inlet_outer_dia/2, center = false); // Horizontal Leg // It starts at X=elbow_radius? No, let's put the elbow at (0,0,vertical_leg_height). // So Horizontal Leg is at Z=vertical_leg_height. translate([elbow_radius, 0, vertical_leg_height]) cylinder(h = total_length - elbow_radius, r = outlet_outer_start/2, center = false); // Elbow (Outer) // Center of elbow rotation: (0, 0, vertical_leg_height) let( R_center = elbow_radius, R_tube = inlet_outer_dia/2 ) { translate([0, 0, vertical_leg_height]) rotate([0, 0, 0]) // Already aligned? intersection() { cylinder(h = (R_center + R_tube)*2, r = R_center + R_tube, center = true); rotate([90, 0, 0]) cylinder(h = (R_center + R_tube)*2, r = R_center + R_tube, center = true); } } } // Inner Void Construction union() { // Vertical Leg Bore translate([0, 0, 0]) cylinder(h = vertical_leg_height + 1, r = inlet_inner_dia/2, center = false); // Horizontal Leg Bore // Starts at X=elbow_radius? No, the bore must match the elbow. translate([elbow_radius, 0, vertical_leg_height]) cylinder(h = total_length - elbow_radius, r = outlet_inner_start/2, center = false); // Elbow Bore let( R_center = elbow_radius, R_tube_in = inlet_inner_dia/2 ) { translate([0, 0, vertical_leg_height]) intersection() { cylinder(h = (R_center + R_tube_in)*2, r = R_center + R_tube_in, center = true); rotate([90, 0, 0]) cylinder(h = (R_center + R_tube_in)*2, r = R_center + R_tube_in, center = true); } } } // Wait, the horizontal bore needs to taper! // The simple cylinder above does not taper. // I need to replace the horizontal leg bore with the tapered version. // Let's assemble the final code properly. module final_adapter() { difference() { union() { // --- OUTER SHELL --- // 1. Vertical Leg Outer translate([0, 0, 0]) cylinder(h = vertical_leg_height, r = inlet_outer_dia/2, center = false); // 2. Horizontal Leg Outer // Starts after the elbow. Elbow radius is 20mm. // The horizontal leg starts at X=20? No, the elbow ends at X=20? // The torus intersection creates a shape that extends to R_center+R_tube = 40mm in X and Z. // So the horizontal leg should start at X=40? // No, let's adjust the horizontal leg position to connect seamlessly. // Let's define the elbow center at (0,0,vertical_leg_height). // The outer surface of the elbow extends to X = R_center + R_tube = 20+20=40. // So the horizontal leg should start at X=40? // But we want the total length to be 70mm from the "connection" point. // Let's say the connection is at the end of the adapter. // To simplify, let's make the horizontal leg start at X=0 and overlap the elbow? // No, difference() handles overlaps fine. // Let's place the horizontal leg at Z=vertical_leg_height, starting from X=0. translate([0, 0, vertical_leg_height]) cylinder(h = total_length, r = outlet_outer_start/2, center = false); // Elbow Outer let( R_center = elbow_radius, R_tube = inlet_outer_dia/2 ) { translate([0, 0, vertical_leg_height]) intersection() { cylinder(h = (R_center + R_tube)*2, r = R_center + R_tube, center = true); rotate([90, 0, 0]) cylinder(h = (R_center + R_tube)*2, r = R_center + R_tube, center = true); } } } // --- INNER VOID --- union() { // 1. Vertical Leg Bore translate([0, 0, 0]) cylinder(h = vertical_leg_height + 1, r = inlet_inner_dia/2, center = false); // 2. Horizontal Leg Bore (Tapered) // We need to create a tapered bore. // Let's build it with loops for precision. translate([0, 0, vertical_leg_height]) union() { // Section A: Taper from 35mm to 30mm over first 10mm for(i = [0:0.5:10]) { let( r_in = taper_dia(inlet_inner_dia, outlet_inner_start, i, 0, 10) / 2 ) { translate([i, 0, 0]) cylinder(h = 0.5, r = r_in, center = false); } } // Section B: Constant 30mm? No, it widens immediately? // "gradually widens over the last 60mm to an opening width of 32.1 mm" // So from X=10 to X=70, it widens. for(i = [10:0.5:70]) { let( r_in = taper_dia(outlet_inner_start, outlet_inner_end, i, 10, 70) / 2 ) { translate([i, 0, 0]) cylinder(h = 0.5, r = r_in, center = false); } } } // 3. Elbow Bore let( R_center = elbow_radius, R_tube_in = inlet_inner_dia/2 ) { translate([0, 0, vertical_leg_height]) intersection() { cylinder(h = (R_center + R_tube_in)*2, r = R_center + R_tube_in, center = true); rotate([90, 0, 0]) cylinder(h = (R_center + R_tube_in)*2, r = R_center + R_tube_in, center = true); } } } } } // Render the adapter final_adapter(); // Optional: Add a small lip or feature for alignment if needed.